Recycled and Reused Louvers

For this blog post, I will be taking a detour from the House Tour and would like to share with you on some of the wood projects that we have been up to.

Hubby had his eyes set on some louvers that we saw at a lumber yard that recycles old wood items like doors, windows and woods.  These louvers are made out of Chengal wood and is easily about 100 over years old.  Just lifting a 2ft Chengal louver is heavy enough!

What is a louver you ask?  Well, according to Wikipedia, a louver (American English) or louver (British English) is a window blind or shutter with horizontal slats that are angled to admit light and air, but to keep out rain, direct sunshine and noise.  The angle of the slats may be adjustable, usually in blinds and windows or fixed.

In Malaysia, you can find louvers in old colonial houses like those in Kuala Lumpur, Penang & Ipoh.  However, in newer houses, you'll not find them anymore as modern louvers (if any) will be made out of metal.

So Hubby had this idea of covering the air-conditioning compressor area with the 4ft louver we purchased.  He also had the idea of making the smaller louvers as bench legs which were 2ft each for our dinning bench.

An old colonial house with the louvers above the window shutters

Another picture of the colonial louvers

We were deciding on which louvers to choose.
Initially we thought of the louver lying on the floor with the hold in
middle.  We thought of adding in a Nyonya glass but decided against it
as it would be too much work to do.

So in the end we decided on this louver, 4ft and perfect
for the air-conditioning compressor area.

This is the louver that we bought for the air-conditioning compressor area.

Once we brought it home, we had to take out the planks,
sand each one down as well as the frame.

The planks which had about three or four coats of paints over the years.

After sanding down the frame, hubby varnished the frame
and gave it some chemical treatment.

In the end, this is the varnish color that we choose. 

The planks were also varnished and fitted back.

Here is Hubby fixing the louvers onto the air-conditioning compressor area.

Before : The air-conditioning compressor area is empty and open.

After : The air-conditioning compressor area is now covered up with the
beautiful restored and recycled louver.

After : Another after picture of the facade.

House Tour : Facade

It has since past three months that we've moved into our new home.  We are still settling in and the house is still in progress.  There's so much to be done and frankly, I feel that we're taking our time.  Not something that I am proud of.

So in these few days, I hope to guide you through some of areas of our house and do bear in mind that it's still in progress.

The original with it's 'FOR SALE' sign

The front porch

The garden

After the renovation

The front porch with the patio doors

  MORE TO COME ...

Four Panel Doors

One of the features of this house that we liked very much was the four panel French doors.  The outside of these doors were painted white while the inside was painted brown.  As usual, our Contractor advised us to dispose of these doors, trying to convince us that we can't bring back the wood color, that if were to use them again, two of the doors had to be 'dead' doors meaning that it could not be opened.

It was a good thing that Hubby and myself were adamant.  For the past six months, all our weekends were spent sanding down the doors to wood grain.  We had to take the glass panels out, wipe them clean, buy new beading to fix them back and varnish the doors.  We even had to fix the grill ourselves, after ordering the grill from the grill contractors.  The sad part about these four panel French doors is that we had to fix grill, it sort of spoilt the beauty of the four panel French doors.

Here are the progress of our four panel French doors.

BEFORE : The four panel French door before the renovation

AFTER : The four panel French door after the renovation

The four panel French door after renovation, sand down to wood grain

Hired help varnishing the four panel French doors

The doors taken out and getting ready to sand down

The wood was sanded down to wood grain

Tried using paint remover to remove the white paint at  the beading area.
Not successful, so rather than waste time, we bought new beadings and fixed them.

A close up of the sanding down

Renovation Progress - Patio Door

If you've read our blog post here, we wanted to recycle and reuse the French doors at the existing house for our patio area which is also at the same location.  As usual, our Contractor had discourage us to reuse the door and advise us to buy new door, giving reason that it cannot be sand down to the original wood or that it would be expensive to re-varnish it.  

Because the doors are still in good condition and we felt that it adds character to the house.  And because hubby dearest was a DIY and handyman, he took the challenge.  

The French doors dismantled

Trying to remove the white paint to get the wood color

The wood is scratched when using the metal brush

So hubby uses a sander

Much better and faster

The difference between before and after sanding down

Because the glass edges could not be sand down using the machine, we tried using a paint remover

We applied the paint remover to the wood and waited for a while until it bubbled

But it was hard to remove the paint and it didn't come out 100%

Have to think of another solution on how to remove the paint