Recycled and Reused Louvers

For this blog post, I will be taking a detour from the House Tour and would like to share with you on some of the wood projects that we have been up to.

Hubby had his eyes set on some louvers that we saw at a lumber yard that recycles old wood items like doors, windows and woods.  These louvers are made out of Chengal wood and is easily about 100 over years old.  Just lifting a 2ft Chengal louver is heavy enough!

What is a louver you ask?  Well, according to Wikipedia, a louver (American English) or louver (British English) is a window blind or shutter with horizontal slats that are angled to admit light and air, but to keep out rain, direct sunshine and noise.  The angle of the slats may be adjustable, usually in blinds and windows or fixed.

In Malaysia, you can find louvers in old colonial houses like those in Kuala Lumpur, Penang & Ipoh.  However, in newer houses, you'll not find them anymore as modern louvers (if any) will be made out of metal.

So Hubby had this idea of covering the air-conditioning compressor area with the 4ft louver we purchased.  He also had the idea of making the smaller louvers as bench legs which were 2ft each for our dinning bench.

An old colonial house with the louvers above the window shutters

Another picture of the colonial louvers

We were deciding on which louvers to choose.
Initially we thought of the louver lying on the floor with the hold in
middle.  We thought of adding in a Nyonya glass but decided against it
as it would be too much work to do.

So in the end we decided on this louver, 4ft and perfect
for the air-conditioning compressor area.

This is the louver that we bought for the air-conditioning compressor area.

Once we brought it home, we had to take out the planks,
sand each one down as well as the frame.

The planks which had about three or four coats of paints over the years.

After sanding down the frame, hubby varnished the frame
and gave it some chemical treatment.

In the end, this is the varnish color that we choose. 

The planks were also varnished and fitted back.

Here is Hubby fixing the louvers onto the air-conditioning compressor area.

Before : The air-conditioning compressor area is empty and open.

After : The air-conditioning compressor area is now covered up with the
beautiful restored and recycled louver.

After : Another after picture of the facade.

Four Panel Doors

One of the features of this house that we liked very much was the four panel French doors.  The outside of these doors were painted white while the inside was painted brown.  As usual, our Contractor advised us to dispose of these doors, trying to convince us that we can't bring back the wood color, that if were to use them again, two of the doors had to be 'dead' doors meaning that it could not be opened.

It was a good thing that Hubby and myself were adamant.  For the past six months, all our weekends were spent sanding down the doors to wood grain.  We had to take the glass panels out, wipe them clean, buy new beading to fix them back and varnish the doors.  We even had to fix the grill ourselves, after ordering the grill from the grill contractors.  The sad part about these four panel French doors is that we had to fix grill, it sort of spoilt the beauty of the four panel French doors.

Here are the progress of our four panel French doors.

BEFORE : The four panel French door before the renovation

AFTER : The four panel French door after the renovation

The four panel French door after renovation, sand down to wood grain

Hired help varnishing the four panel French doors

The doors taken out and getting ready to sand down

The wood was sanded down to wood grain

Tried using paint remover to remove the white paint at  the beading area.
Not successful, so rather than waste time, we bought new beadings and fixed them.

A close up of the sanding down

Renovation Progress : Main Door

The frame of the 'awesome' main door has finally been completed. Hubby's DIY and handyman skills were put to good use.  Credit must also be given to three experienced carpenters that we hired for the day.  These three men actually work for a teak furniture and their kind employer has allowed us to hire them on their off.

As for the main door itself, it has been partly been completed.  Now all that is left to do is fix the lock and varnish the door and frame.

Men @ Work

The completed main door and frame

The muscle men

Drilling is though work

The main door frame fitted into our new home

The floor is raised so that the main door frame can sit

The wood for the main door and frame

Wood for the main door

The almost completed main door ~ left to fix the lock and varnish

Main Door

The construction of the house is coming up fast.  I've been so busy with other projects that I've neglected updates on our blog site.

We wanted a main door that stands out, not an ordinary door that every house has. We wanted a main door that made a statement, so, ... dear hubby decided to build his own door.  We have been sourcing for wood and we have an idea on how we want our front door to look like.  We have also been sourcing for wood for making two benches for our dining table also

So for two weeks or so we've been driving to some really 'ulu-ulu' places to look for good, cheap if not reasonable wood.  After going to point A and point B and going back and forth, we've bought our wood.

Now, once the door is up, we'll post some pictures.  In the meantime, we'll leave you with some photos on the 'birth' of our main door and most importantly wish us LUCK!

The railway slippers for the bench legs

What we think is Balau wood for making our bench  for the dining table

An idea of how we want our main door to look like

A carpenter's paradise - heaps of wood

The wood we bought for our main door

The workers cutting the wood for us

The cut wood